Sega Dreamcast Region Free BIOS

Sega Dreamcast Region Free BIOS

A while back, link83 hacked up the Dreamcast BIOS.  Not only did he make it regionfree, he also inserted the 3D bootup animation from the Dreamcast Development Unit BIOS.

Have a look at the startup animation which has been hacked into the BIOS, it’s from a DC Dev machines and looks great :-)

Why perform this mod?  Well you’ll end up with a Dreamcast which is different to most others, plus it will be truly region free, the current 4 wire modchips need you to switch the console off and back on again if swapping between different region discs.  This one skips ALL region checking.

There are a couple of different ways to fit this BIOS.

Complete BIOS Replacment

You can remove the existing BIOS chip, and replace it with a pre-programmed chip (looking for a cheap reliable source for this chip, I’ve bought some from Bad_Ad84 via assemblergames, he even offers a flashing service)  Once you have the programmed chip, then you can simply remove the old BIOS and fit the new one, you still need to lift and solder leg 44 as per the notes below, and lift leg 1 and solder it to 23, and if you’ve got an early motherboard then you’ll need to pay attention about powering the chip (legs 1 and 23), as per the notes below.

This is the VA0 motherboard, you need to lift Legs 1 and 23 of the chip and wire them to a suitable power source, that being leg 1 of nearby IC302.  Leg 44 of the chip still needs wiring to leg 7 of IC502 (or, at least, a point that it’s connected to).

DC BIOS Replacment VA0

This is the BIOS fitted to a VA1 (more common) motherboard.  Leg 1 is lifted and soldered to Leg 23 (NOT lifted).  Leg 44 is lifted and soldered to leg 9 of IC502 (or, at least, a point that it’s connected to).  Ignore the two wires which are soldered to the legs of IC502, these are repair for some broken traces.

DC BIOS Replacement VA1

Piggyback BIOS Install

DC BIOS

Start by lifting leg 12 of the original bios chip, I gently heat the leg where it joins the motherboard and then with a scalpel or needle I lever it up, and carefully straighten it with a pair of needle nose pliers.

Then start on the Flash Chip 29LV160TMC-90.  We need to start with straightening the chip legs

DC BIOS Straightening Legs

DC BIOS Straightening Legs

Then we need to bend them again, this time they should just have one bend in them.  Hold the chip vertically so all the legs are pressed against a flat surface.  Then push the chip so that all legs are bent at a 90 degree angle to the chip, repeat on the other side.

DC BIOS Bending Legs

DC BIOS Bending Legs

DC BIOS Bending Legs

DC BIOS Bent Legs

Then test fit the new chip onto the existing chip.  The legs will probably be a bit too short, but that’s okay, we can still solder them together.

DC BIOS Test Fit

DC BIOS Test Fit

Remove the new chip, and now prepare the existing chip.  I was worried about adding too much solder to the BIOS chips legs and joining two or more together.  So decided to work my way around with a continuity meter and discovered that legs 32 and 33 are already linked together.  When I finished preparing the legs, I did the same check.

We want to add a small amount of solder onto each leg, once you pickup the technique for this it won’t take too long.  I hold the tip of my soldering iron on the very top of the leg (on the red dot in the photo), it heats the leg up, be ready to immediately add a small amount of solder to the leg, it should quickly take to the leg and cover it.  The photo below shows I’ve done legs on the left hand side.

DC BIOS Preparing Old BIOS

You need to now straighten some legs on the new BIOS chip as we don’t want these soldered to the old chip legs.  Gently bend legs 1, 12 and 44 out flat (also do leg 23 if fitting on a VA0 motherboard).

DC BIOS Straightened Legs

Now I place the new chip on top of the old one, and dragged the solder up from the old leg onto the new leg.  The photo below shows I’ve done the first few legs on the right of the photo, the red dot is where I place the soldering iron tip, and then drag the iron up onto the new legs, taking some solder with it.

DC BIOS Soldering Legs

Work your way around and do this to every leg.  Don’t worry too much if you don’t join the legs up first time.  The photo below shows a couple of legs that didn’t join up, this is easily fixed though.

DC BIOS Soldered Legs

It could be that the legs on the new flash chip have been bent too much, and you need to pull them out a bit so that they are level with the old chip legs, then try the same technique of dragging the solder from the old leg to the new leg.

If that doesn’t work, then we can add a piece of wire, this is Kynar wire, I’ve stripped a length of exposing a couple of centimetres of bare wire.  You can use any fine wire really, I just have a large reel of this stuff as it’s handy.

DC BIOS Stripped Wire for Repair

Hold the wire in place, heat up the solder on the old chip leg (Number 1 below), then heat up the solder that you had previously dragged up onto the new chips legs (Number 2), then trim the wire.  Repeat this on all the legs that need it (remember, if you’re doing this to a VA0 board, then Leg 23 shouldn’t be linked up).

DC BIOS Joining Legs

DC BIOS Joining Legs

Now, you can test your soldering again.  Check each leg with a continuity tester and make sure that it confirms that the old and new leg are soldered together.  If you think you’ve put too much solder on a leg and joined to adjacent legs, then you could test this also (remember that legs 32 and 33 are already linked up)

DC BIOS Leg 44 Link (VA1)

DC BIOS Leg 44 Link (VA1)

Lets start with the most awkward wire to solder now.  The leg of the flash chip needs to be linked to pin 9 of the adjacent chip just behind it (assuming VA1 motherboard, on the VA0 motherboard it’s leg 7).  Look how small those legs are! You should be able to see that the leg is linked up to a small hole on the motherboard, I gently scraped the coating from that hole (you can see that in the first photo above), and then melted a small bit of solder onto the point.

DC BIOS Leg 44 Link (VA1)

You can see the short piece of Kynar wire that I’ve used to link leg 44 to the contact point.  If you don’t fancy trying to solder to that small point, there are some alternatives.

Now grab your 10k resistors, you can see how I’ve bent and soldered the first one to the joined up legs 23, and the other end of that goes to the lifted leg 12 of the existing BIOS chip.  The second resistor was cut and bent to fit between legs 1 and 12 of the new Flash chip.

DC BIOS 10k Resistor

DC BIOS 10k Resistors

DC BIOS Resistors and Power Wire

Once the resistors are in place, solder a final wire inbetween leg 1 of the new chip (there’s already a resistor soldered to it remember), to the linked up legs 23 of both chips (opposite corner of chips, also has a resistor coming off of it).  That’s the green wire in the photo above.  If you’re doing this to a VA0 board, then Leg 23 of the new chip shouldn’t be linked to the old chip, you are just soldering to the new chip.

DC BIOS Wiring Up Switch

DC BIOS Wiring Up Switch

Now it’s time to solder the switch in place, this lets you select between the original BIOS and the new BIOS.  I hope the numbered photos above explain what to solder to each leg etc.  Middle contact of the switch to the single point of D501 on the motherboard, either side of the switch contacts to the resistors near where they link up to legs 12 of the chips.

DC BIOS Insulated Plate

It’s ready to re-assemble now.  I decided to insulate the metal plate directly above the new BIOS chip just in case one of the resistors move and touches it (my resistor legs are too long really, later on photographed a different install where I shortened the legs a bit so that there was no risk of them bending).  You can re-assemble the console but leave all the screws out and the top of the case off, you can then use the switch and hold the lid control switch also.

Switch your machine on and if you get a blank screen then you’ve probably got the switch in the position which selects the new (currently blank) BIOS.  Flick the switch and restart the console.  It should start up now as expected, set the date and time (that’s because you had to remove the controller ports with the battery on.

Download and burn the link83.nrg Nero Burning ROM disc image.  I burn it at 4 speed Disk At Once mode.  Pop the disc on, hold or tape the lid control switch and either restart the console or select Play from the dashboard.  This disc is a customised version of DC-Swat DreamShell disc, I’ve altered the configuration files and deleted the alternative BIOS files to try and make the download as small as possible.

DC BIOS Flasher Startup

DC BIOS Flasher Main Menu

DC BIOS Flasher Flash Menu

The screenshots above show you what to select, but it’s pretty much self explanatory :-)    Before selecting Install from the last screenshot, flick the switch you’ve installed to the other position selecting the new Flash chip.  After you select Install, the screen goes black, with white writing, it should display some info about the Flash chip you’ve just installed, pause for around 15 or so seconds, and then start erasing the chip, then immediately start writing to it.

DC BIOS Flasher Erasing

DC BIOS Flasher Writing

DC BIOS Flasher Complete

You shouldn’t get any errors during the erase or writing stage.  I did the first time I did this, and that was because I didn’t link up legs 23 properly on the BIOS chips.  The flashing software correctly identified the chip, but couldn’t erase or write to it.

Once it’s finished, a quick confirmation message appears and then it returns to the menu screen.  You can restart your console now, the switch will still be in the position selecting the new flash chip, you should then see the 3D Animated Logo startup screen from the DreamCast Development Console.

DC BIOS 3D Boot Screen

The colour of the swirl depends on what region settings your console has.  You can change it using the instructions here (you don’t need to download the region changing disc though, it’s included in the DreamShell disc).  Remember to disconnect the link wire after you change your consoles region/swirl colour.

You can either mount the switch in the case allowing you to select the BIOS, or you can hide the switch in the console somewhere (probably best to wrap it in insulation tape and stick it somewhere to stop it rattling around), or you can remove the switch and hardwire it to always boot from the new BIOS.

DC BIOS Hardwiring for new BIOS only

DC BIOS Hardwiring for new BIOS only (tidied up resistors on a different console!)

You can see I’ve removed the switch and soldered a wire from the same point on D501, to the resistor which is going to leg 12 of the new Flash chip.

Scrap that diagram, DarthCloud has done some lovely new diagrams based on the original by the DC-Swat team, here’s a backup of them should that forum ever vanish or go offline

bios_mod_dc_va0 darthcloud bios_mod_dc_va1 darthcloud

All of the info can be found on ASSEMblergames Forums.  I’ve picked out some of the most relevant posts below that I used to perform this mod.

Alternative to IC502 Solder Point

If you’re using Kynar wire, you can strip it and push it through the whole and solder it onto the other side, this is very easy.  If you still don’t fancy that, it’s linked up to a leg on RA515 which is on the bottom of the motherboard (these photos are from a VA1 motherboard, it may look different on the VA0)

DC BIOS IC502 Alternative

DC BIOS IC502 Alternative

 VA0 or VA1?

Link83 Extra info about that early VA0 DC Motherboard: the VA0 Dreamcast motherboard (Mainly early Japanese and USA consoles) need a 5V flash chip, and that the VA1 and VA2.1 Dreamcast motherboards use a 3.3V flash chip. You can tell which motherbaord will be inside your Dreamcast by looking for a small circled (0) (1) or (2) on the silver sticker on the bottom of the casing.

DarthCloud has also written some extra info on the subject here.

I have to say a BIG thanks to Link83 for experimenting with the BIOS, DarthCloud on ASSEMblergames for all the detailed info about fitting the chip and the Russian DC-SWAT team for the original DreamShell disc which I modified to make flashing Link83s BIOS easier and also for their original installation diagrams.

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